NEW! BHT/U_LED Illumination System for 20W BH2 Scopes
Click here to see a YouTube video showing the BHT/U_LED Illuminator
Click here to see the instructions for the BHT/U_LED Illuminator
If you are an avid DIYer, click here to see assembly instructions for the Mohawk Dimmer Box
The BHT/U_LED Illuminator from the Empire of Dirt Workshop is a low-cost LED-based replacement for the original Olympus 5-S119 halogen lamphouse used on the Olympus BHT and BHTU microscopes in the Olympus BH2 line. The BHT/U_LED Illuminator may be installed onto any BHT or BHTU microscope without requiring any modifications to the scope, thereby providing excellent performance, while preserving the ability to easily return the scope to its original stock configuration, if desired. The BHT/U_LED was designed to provide excellent illumination and field uniformity, while maintaining the Köhler performance the BH2 was engineered to provide. The BHT/U_LED is passively cooled, so there are no fans to degrade long-term reliability or to cause photo-blurring vibration.
A Little Background
As an Electrical Engineer by day, and a wanna’ be microscope technician on weekends, the development of the BHT/U_LED Illuminator for the BHT/BHTU was probably inevitable. However, considering myself a card-carrying, halogen-purist snob, I put this project off for about as long as I possibly could. Why the procrastination? In my mind, “the BH2 should use halogen lighting, as God intended”. The very thought of an LED illuminator on a BH2 felt like blasphemy to me.
Then one day, out of the blue, a microscope friend in Australia contacted me and said he wanted to send me one of the LED illuminators he had made for the BH2 scope, absolutely free of charge (and international shipping is not cheap!). Of course, the Halogen Grinch in me recoiled at the thought of an LED on a BH2, but nonetheless I accepted James’ generous offer. The package soon arrived from Australia, and it contained a crude, hand-made illuminator with an LED screwed right onto the top of a hand-cut aluminum block functioning as a heatsink. I lined up the hand-carved wooden alignment pins and plugged it into my old “Crash Test Dummy” BHTU scope, using the instructions James had provided. Then I took a deep breath and fired it up.
I must confess, I was immediately and totally blown away. This Halogen Grinch’s heart grew three sizes that day! Crash Test Dummy was making BEAUTIFUL images with the hand-made LED rig that James had sent me. The gift James sent came at a really good time, since a year or so prior to its arrival, Evident had announced the discontinuation of of the 5S-119 halogen lamphouse, and supplies of the 5S-119 on the used markets were quickly drying up.
A huge thanks go to James Indsto, for growing this Grinch’s heart. Somehow, the small hoard of 5S-119 lamphouses that I have been slowly accumulating ever since Evident’s announcement of the discontinuation doesn’t seem so important anymore. I plan to use LED lighting on my BH2 scopes from now on. Why should I put up with the 200-hour lifetime of the ESB lamp? Why should I put up with a color temperature that varies with every setting of the intensity slide? Why should I put up with all of that heat?
Thanks also to Eric Sprehe for very generously providing the custom machine work needed to get to a working prototype that actually fits well on the BH2 microscope, and to Joe Haralson for helping me beta test this thing, and for telling my that the prototype units did not fit his scope!
If you’re in the market for an LED upgrade for your BHT or BHTU, please contact me. I can set you up with an excellent performing BHT/U_LED Illuminator, ready to go, for something like a third to half the cost of the commercially available LED solutions. If you’re handy with a soldering iron and wish to assemble parts of this yourself, you can save a bit of money. If you wish to design your own drive electronics, I can provide the stand-alone lamphouse.
Compatibility
The BHT/U_LED Illuminator is compatible with the BHT and BHTU scopes in the Olympus BH2 series. The BHT/U_LED can be installed without any modification to the scope, thereby allowing the scope to be easily reverted back to halogen lighting in the future. Versions are available in Cool or Neutral color temperatures. The Neutral versions are a good match to the stock halogen lighting.
Specifications
The 3W LED versions run with a 6.0V DC power supply. The cool (5500K) version puts out the same lighting intensity as the high-output version of the original 20W halogen lamphouse (the one with the internal reflector behind the lamp), and about 24% more than the older version without the reflector.
The 5W LED versions run on a 7.0V DC power supply. The cool (6500K) version puts out about 50% more light than the high-output halogen lamphouse, with the neutral (4500K) version putting out somewhat less.
The BHT/U_LED LED Lamphouse is made of heat-resistant ABS plastic, with two 4mm spring plugs for excellent retention on the microscope.
Prices
If you’re handy with a soldering iron and wish to wire the Mohawk Box yourself, I can provide a complete kit, with all of the hard-to-assemble parts already done for you (i.e., the epoxy bonding of the heatsinks to the cover and the thermal mounting of ballast resistors to the heatsinks) for $40. Hand wiring these things gets to be a drag after a while, so I’m totally OK with you doing that part. The cost of the various components that comprise the BHT/U_LED vary significantly from one purchase to the next, so I cannot guarantee that these prices will remain stable. The prices below should be considered to be “introductory” prices. I can accept payment by PayPal or by check.
- 3W LED LAMPHOUSE: $65 (4500k Neutral or 5500K Cool)
- 5W LED LAMPHOUSE: $85 (4500K Neutral or 6500K Cool)
- MOHAWK BOX: $65, $45 for DIY kit
- AC WALL ADAPTER, 6V/2A: $15
- AC WALL ADAPTER, 7V/2A: $22
- COMPLETE READY-TO-GO SYSTEM: $145 for 3W, $172 for 5W
- SHIPPING (WITHIN THE CONTINENTAL US): $15
The images below were taken with a 3W neutral LED.
Click the images below to open the full resolution images in a separate window.
